Tech Tip: Conveyor Belt Cleaners

Carryback is fugitive material that sticks to the conveyor belt after it passes over the head pulley. When left unchecked, carryback causes material buildups on idlers, pulleys and other components – a costly problem that greatly affects efficiency by causing mistracking or belt damage. More importantly, carryback creates unwanted fugitive material piles along the underside of the conveyor. This means costly man-hours in cleanup and added safety risks for workers (MSHA reports that nearly 50% of conveyor accidents occur during carryback cleanup). So, the use of a belt cleaner to control carryback is a must.

Multiple Systems Preferred

A belt cleaner is usually a form of wiper or scraper device mounted near the discharge or head pulley. Belt cleaners can be either single or multiple cleaning systems. Multiple systems include a pre-cleaner (the primary cleaner) and one or more secondary cleaners. The pre-cleaner, mounted on the head pulley just below the discharge trajectory, scrapes material off the belt and allows it to fall in with the discharge materials. Then, the secondary cleaners remove the thin layer of fines that is left on the belt after pre-cleaning. The secondary cleaner mounts under the belt on its return side at the head pulley, so the blade contacts the belt against a firm surface. Secondary cleaners can be used alone in dry, fine applications. However, multiple belt cleaning systems are known to increase cleaning efficiency and are particularly preferred when conveying moist or sticky material.